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Looks good I am also a Acrylic fanatic lol... you dont think you will have a issue keeping the heater to close to the temp probe do you maybe...
Use Weld-on #40 this is what it is designed for and will be extremely strong
not trying to thread jack or anything but i have a similar situation i have a 50gal with a 25sump/refuge and i put in 10# of premium pre cured lr...
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